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Facilities

 

Melting

  • Medium frequency Induction Melting Furnace manufactured by Inductotherm (India) Pvt,Ltd, Bopal, 200 KW with two crucibles of 500 Kgs and 150 Kgs.
  • 3 & 1 MT EOT crane - Movement from furnace to 20 meters at main bay.
  • S.G. Treatment laddle - 3 Nos. (Capacity - 900)
  • Cupola 1.5 MT Per Hour - 1 No. 

Moulding :

Process
Hand Mould (Green Sand&Co2), Machine Mould (Green Sand).
Machine Mould
1 Arpha 300 type Moulding machine :   1 Pair 
2 Muller - 450 Kgs. Capacity :   1 No
3 Sand sieving vibrator with skip charger :   1 No
4 Compressor- 25 HP :   1 No
5 Compressor- 7.5 HP :   2 Nos
6 C.I. Mould Box 400 x 520 :   90 Sets
7 C.I. Mould Box 520 x 520 :   20 Sets
8 Alu box 520x520 (cake type) :   5 Sets
9 Track line for 28 boxes in 4 tracks each) :

Core Making :

 Sand Mixer - 150 Kgs Capacity  - 1 No.
Cleaning  and Finishing
  • Shot blasting M/c.
  • Swing Frame Grinder
  • Die Grinder
  • Flexible Shaft Grinder
  • Bed Grinder
  • Gas Cutting Machine
  • Welding Rectifiers

Laboratory for Testing :

Suyash CE IInd level meter - facilities to read tensile and compression value, hardness, carbon equivalent, carbon and silicon - installed on the melting platform.
Wet Lab
  • Carbon - Sulphur apparatus
  • Muffle Furnace
  • Hot Plate
  • Microscope
  • Polishing machine
  • Brinell Hardness Tester
  • Analysis of following elements with available apparatus Carbon, Silicon, Manganese, Phosphorous, Sulphur, Chromium, nickel and Copper

Power:

  • TNEB supplies - 300 KVA (to be increased to 325 KVA shortly)
  • Diesel Genset - 250 KVA
  • Diesel Genset - 62.5 KVA to be used incase of emergency.

Capacity:

Spare Capacity
Foundry is equipped to manufacture 300 Mts of Grey Iron and S.G. Iron Castings per month at the rate of 60% average yield.